PDF Komatsu Dump Truck HD785-7 Operation Maintenance Manual TEN00863-07

PDF Komatsu Dump Truck HD785-7 Operation Maintenance Manual TEN00863-07
Model Type: Komatsu HD785-7
Machinery Type: Komatsu Dump Truck
Serial Number: 32183 and up
Document Type: Komatsu Operation Maintenance Manual
Brand: Komatsu
Book Number: TEN00863-07
Release Date: 2023
Size: 17.98 MB
Language: English
Number of Pages: 405 Pages
Format: PDF Digital Download

Description Contents:
Foreword
Read This Manual
Safety Information
Intended Use
Use Of Machine
Directions Of Machine
Visibility From Operator’s Seat
Location Of Plates, Table To Enter Serial No. And Distributor
Product Identification Number (Pin)/Machine Serial No. Plate
Epa Regulations, Engine Number Plate
Location Of Authorization Label Of Anchor Point For Tie-Off
Service Meter Position
Table To Enter Serial No. And Distributor
Safety
Safety
Safety Labels
Position For Attaching Safety Labels
Safety Labels
General Precautions Common To Operation And Maintenance
Precautions Before Starting Operation
Preparations For Safe Operation
Fire Prevention
Precautions When Getting On Or Off Machine
Do Not Get Caught In Dump Body
Precautions Related To Protective Structures
Unauthorized Modification
Precautions Related To Attachments And Options
Precautions When Running Engine Inside Building
Precautions For Operation
Precautions For Jobsite
Starting Engine
Operation
Transportation
Towing
Precautions For Maintenance
Precautions Before Starting Inspection And Maintenance
Precautions For Inspection And Maintenance
Tires
Operation
General View
General View Of Machine
General View Of Controls And Gauges
Explanation Of Components
Machine Monitor
Other Functions Of Machine Monitor
Switches
Control Levers And Pedals
Body Pivot Pin
Location Of Fire Extinguisher
Dust Indicator
Fuses
Car Radio
Air Conditioner
Handling Machines Equipped With Komtrax Plus
Operation
Check Before Starting Engine
Starting Engine
Breaking-In The Machine
Operations, Checks After Starting Engine
Stopping Engine
Checks After Stopping Engine
Moving Machine Off (Forward, Reverse), Stopping
Shifting Gear
Traveling Downhill
Steering The Machine
Loading Operations
Dump Operations
Precautions For Operation
Parking Machine
Checks After Completion Of Work
Locking
Handling Tires
Determining And Maintaining Travel Road
Determining Travel Road
Maintaining Travel Road
Transportation
Precautions When Transporting
Steps For Transportation
Method Of Securing Machine
Method Of Lifting Machine
Cold Weather Operation
Precautions For Low Temperature
Precautions After Completion Of Work
After Cold Weather
Long-Term Storage
Before Storage
During Storage
After Storage
Precautions Before Traveling After Long-Term Storage
Troubleshooting
After Running Out Of Fuel
If Transmission Has Trouble
Method Of Lowering Dump Body In Emergency
Method Of Towing Machine
If Battery Is Discharged
Other Trouble
Maintenance
Guides To Maintenance
Outline Of Service
Handling Oil, Fuel, Coolant, And Performing Oil Clinic
Outline Of Electric System
Wear Parts
Wear Parts List
Recommended Fuel, Coolant, And Lubricant
Use Of Fuel, Coolant And Lubricants According To Ambient Temperature
Recommended Brands, Recommended Quality For Products Other Than
Komatsu Genuine Oil
Standard Tightening Torques For Bolts And Nuts
Torque List
Defined Life Parts
Defined Life Parts List
Maintenance Schedule Chart
Maintenance Schedule Chart
Service Procedure
Initial 250 Hours Service (Only After The First 250 Hours)
When Required
Check Before Starting
Every 250 Hours Service
Every 500 Hours Service
Every 1000 Hours Service
Every 2000 Hours Service
Every 4000 Hours Service
Every 8000 Hours Service
Every 6 Months Maintenance
Specifications
Specifications
Attachments, Options
Selecting Dump Body
Auxiliary Electric Power
Handling Air Suspension Seat
Seat Adjustment
Handling Komatsu Traction Control System (Ktcs)
Explanation Of Components
Actuation Of Ktcs System
Precautions When Using
Troubleshooting
Bleeding Air From Ktcs Circuit
Handling Automatic Spin Regulator (Asr)
Explanation Of Components
Actuation Of Asr System
Precautions When Using
Troubleshooting
Bleeding Air From Asr Circuit
Handling Abs
Explanation Of Components
Abs System Check After Starting Engine
Operation Of Abs
Precautions When Using
Troubleshooting
Handling Payload Meter (Komtrax Plus Built-In Type)
Outline Of System
Normal Operation Display
External Display Lamps
Performing Calibration
Data Stored In Payload Meter
Procedure When Downloading
Method Of Setting Machine Id, Open Id
Payload (Cycle Data Item)
Service Functions
Others
Handling Auto-Greasing System
Method Of Operating Auto-Greasing System
Method Of Setting Timer
Bleeding Air From Grease Circuit
Method Of Adjusting Discharge From Injector
Checking Operation Of Injector
Method Of Charging With Grease
Handling Rear View Monitor
Explanation Of Components
Handling Prelube System
Explanation Of Components
Operation
Troubleshooting
Handling Dumping Counter
Handling High-Altitude Setting Selector Function (For Places At High
Altitude)
Precautions When Using
Emergency Engine Stop Switch
Handling Battery Disconnector Switch
Explanation Of Components
Precautions When Operating
Handling Vehicle Speed Limit
Explanation Of Components
Operation Of Vehicle Speed Limit
Troubleshooting
Handling Of Speed Limit Control Function In Overload State
Explanation Of Components
Operation Of Speed Limit Control Function In Overload State
Troubleshooting
Auto-Greasing Refilling System
System Explanation
Operating Procedure Of The Refilling System
Handling Power Ladder
Explanation Of Components
Operation Of Power Ladder
Operating The Ladder When The Starting Switch Is Turned Off
Power Ladder Related Functions
Maintenance Of Power Ladder
Safety Critical Parts For Periodic Replacement
Procedures When Machine Becomes Immovable Because Parking Brake
Cannot Be Released
Procedures When The Ladder Becomes Immovable
Troubleshooting
Index

PDF Komatsu Dump Truck HD785-7 Operation Maintenance Manual TEN00863-07 (1)

PDF Komatsu Dump Truck HD785-7 Operation Maintenance Manual TEN00863-07 (2)

PDF Komatsu Dump Truck HD785-7 Operation Maintenance Manual TEN00863-07 (3)

PDF Komatsu Dump Truck HD785-7 Operation Maintenance Manual TEN00863-07 (4)