PDF JLG Telehandlers 1644 – 8010H Service Manual 31211378 2021

PDF JLG Telehandlers 1644 – 8010H Service Manual 31211378 2021
Model Type: JLG 1644, JLG 1732, JLG 7013H, JLG 8010H
Machinery Type: JLG Telehandlers
Document Type: JLG Service Manual
Brand: JLG
Book Number: 31211378
Release Date: 2021
Size: 52.96 MB
Language: English
Page count: 480 Pages
Format: PDF Digital Download

Description Contents:
31211378_C_1644,1732,7013H,8010H_JLG_Service_English
Effectivity Page
Table of Contents
Section 1 Safety Practices
1.1 Introduction
1.2 Disclaimer
1.3 Operation and Safety Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Instructions
1.7 Safety Decals
Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information
2.2 Specifications
2.3 Machine Temperature Chart
2.4 Fluid and Lubricant Capacities
2.5 Service and Maintenance Schedules
2.6 Lubrication Schedule
2.7 Thread Locking Compound
2.8 Torque Charts
2.9 Hydraulic Connection Assembly and Torque Specification
Section 3 Boom
3.1 Boom System Component Terminology
3.2 Boom System
3.3 Boom Removal/Installation
3.4 Boom Assembly Maintenance – 1644, 7013H
3.5 Boom Assembly Maintenance – 1732, 8010H
3.6 Boom Wear Pads
3.7 Quick Coupler
3.8 Forks
3.9 Boom Prop (if equipped)
3.10 Emergency Boom Lowering Procedure
3.11 Troubleshooting
Section 4 Cab
4.1 Operator Cab Component Terminology
4.2 Operator Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation
Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 Axle Serial Number
5.3 Axle Specifications and Maintenance Information
5.4 Axle Replacement
5.5 Brake Inspection
5.6 Steering Angle Adjustment
5.7 Axle Assembly and Drive Shaft Troubleshooting
5.8 Drive Shafts
5.9 Wheels and Tires
5.10 Towing a Disabled Machine
Section 6 Transmission
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Specifications and Maintenance Information
6.4 Hydrostatic Transmission Pump Replacement
6.5 Dual Pump Drive Replacement
6.6 Gearbox Replacement
6.7 Transmission Oil Replacement
6.8 Charge Air Cooler (CAC) Hose Draining
Section 7 Engine
7.1 Introduction
7.2 Engine Serial Number
7.3 Specifications and Maintenance Information
7.4 Engine Cooling System
7.5 Engine Electrical System
7.6 Fuel System
7.7 Engine Exhaust System
7.8 Air Cleaner Assembly
7.9 Engine Replacement
7.10 Troubleshooting
Section 8 Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Specifications
8.4 Hydraulic Pressure Diagnosis
8.5 Hydraulic Circuits
8.6 Hydraulic Schematic
8.7 Hydraulic Reservoir
8.8 Implement Pump
8.9 Drive motor
8.10 Control Valves
8.11 Precision Gravity Lower System (PGLS)
8.12 Boom Ride Control
8.13 Hydraulic Cylinders
Section 9 Electrical System
9.1 Electrical Component Terminology
9.2 Specifications
9.3 Safety Information
9.4 Power Distribution Boards
9.5 Electrical System Schematics
9.6 Dielectric Grease Application
9.7 Engine Start Circuit
9.8 Battery
9.9 Electrical Master Switch
9.10 Window Wiper System (if equipped)
9.11 Solenoids, Sensors and Senders
9.12 Dash Switches
9.13 Machine Data
9.14 Analyzer Software Accessibility
9.15 Multifunction Display (If equipped)
9.16 Load Stability Indicator (LSI) (if equipped)
9.17 Fault Codes
9.18 Machine Fault Codes
9.19 Engine Diagnostic