PDF JLG Telehandlers 3706PS – 4017PS Service Manual 31200800 2016

PDF JLG Telehandlers 3706PS – 4017PS Service Manual 31200800 2016
Model Type: JLG Agrovector 33.7, JLG Agrovector 37.6, JLG Agrovector 37.7
JLG 3706PS, JLG 3707PS, JLG 4014PS, JLG 4017PS
Machinery Type: JLG Telehandlers
Document Type: JLG Service Manual
Brand: JLG
Book Number: 31200800
Release Date: 2016
Size: 32.07 MB
Language: English
Page count: 324 Pages
Format: PDF Digital Download

Description Contents:
31200800_F_3706PS 3707PS 4014PS 4017PS 33.7 37.6 37.7_JLG_Service
Effectivity Page
2.1 Replacement Parts and Warranty Information 2-2
2.2 Specifications 2-3
2.3 Fluids, Lubricants and Capacities 2-7
2.4 Service and Maintenance Schedules 2-10
2.5 Lubrication Schedule 2-14
2.6 Thread Locking Compound 2-19
2.7 Torque Charts 2-20
2.8 Hydraulic Connection Assembly and Torque Specification 2-30
Table of Contents
3.1 Boom System Component Terminology – 3706PS, 3707PS, 33.7, 36.6 & 37.7 3-3
3.2 Boom System – Two Section 3-4
3.3 Boom Assembly Maintenance 3-4
3.4 Boom System Component Terminology – 4014PS 3-10
3.5 Boom System – Three Section 3-11
3.6 Boom Assembly Maintenance 3-11
3.7 Boom Chain Removal/Installation 3-17
3.8 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation 3-19
3.9 Extend/Retract Cylinder Removal/Installation 3-20
3.10 Boom Sections Adjustment 3-21
3.11 Boom System Component Terminology – 4017PS 3-22
3.12 Boom System – Four Section Boom 3-23
3.13 Boom Assembly Maintenance 3-23
3.14 Boom Chain Removal/Installation 3-31
3.15 Boom Sections Adjustment 3-32
3.16 Boom Extend and Retract Chains – 4014PS & 4017PS 3-33
3.17 Boom Wear Pads 3-38
3.18 Quick Coupler 3-39
3.19 Forks 3-40
3.20 Boom Prop (If Equipped) 3-40
3.21 Emergency Boom Lowering Procedure 3-41
3.22 Troubleshooting 3-43
Section 1 Safety Practices
1.1 Introduction
1.2 Disclaimer
1.3 Operation & Safety Manual
1.4 Do Not Operate Tags
1.5 Safety Information
1.6 Safety Alert System and Signal Words
1.7 Safety Instructions
1.8 Safety Decals
Section 2 General Information and Specifications
2.1 Replacement Parts and Warranty Information
2.2 Specifications
2.3 Fluids, Lubricants and Capacities
2.4 Service and Maintenance Schedules
2.5 Lubrication Schedule
2.6 Thread Locking Compound
2.7 Torque Charts
2.8 Hydraulic Connection Assembly and Torque Specification
Section 3 Boom
3.1 Boom System Component Terminology – 3706PS, 3707PS, 33.7, 36.6 & 37.7
3.2 Boom System – Two Section
3.3 Boom Assembly Maintenance
3.4 Boom System Component Terminology – 4014PS
3.5 Boom System – Three Section
3.6 Boom Assembly Maintenance
3.7 Boom Chain Removal/ Installation
3.8 Extend/Retract, Tilt and Auxiliary Circuit Hose Removal/Installation
3.9 Extend/Retract Cylinder Removal/Installation
3.10 Boom Sections Adjustment
3.11 Boom System Component Terminology – 4017PS
3.12 Boom System – Four Section Boom
3.13 Boom Assembly Maintenance
3.14 Boom Chain Removal/ Installation
3.15 Boom Sections Adjustment
3.16 Boom Extend and Retract Chains – 4014PS & 4017PS
3.17 Boom Wear Pads
3.18 Quick Coupler
3.19 Forks
3.20 Boom Prop (If Equipped)
3.21 Emergency Boom Lowering Procedure
3.22 Troubleshooting
Section 4 Cab and Covers
4.1 Operator Cab and Covers Component Terminology
4.2 Operator Cab
4.3 Cab Components
4.4 Cab Removal
4.5 Cab Installation
Section 5 Axles, Drive Shafts, Wheels and Tires
5.1 Axle, Drive Shaft and Wheel Component Terminology
5.2 Axle Serial Number
5.3 Axle Specifications and Maintenance Information
5.4 Axle Replacement
5.5 Mechanical Park Brake
5.6 Hydraulic Park Brake
5.7 Brake Inspection
5.8 Steering Angle Adjustment
5.9 Axle Assembly and Drive Shaft Troubleshooting
5.10 Drive Shafts
5.11 Wheels and Tires
5.12 Towing a Disabled Machine
Section 6 Transmission
6.1 Transmission Assembly Component Terminology
6.2 Transmission Serial Number
6.3 Specifications and Maintenance Information
6.4 Transmission Replacement
6.5 Torque Convertor Diaphragm
6.6 Troubleshooting
Section 7 Engine
7.1 Introduction
7.2 Engine Serial Number
7.3 Specifications and Maintenance Information
7.4 Engine Cooling System
7.5 Engine Electrical System
7.6 Fuel System
7.7 Engine Exhaust System
7.8 Air Cleaner Assembly
7.9 Engine Replacement
7.10 Troubleshooting
Section 8 Hydraulic System
8.1 Hydraulic Component Terminology
8.2 Safety Information
8.3 Specifications
8.4 Hydraulic Pressure Diagnosis
8.5 Hydraulic Circuits
8.6 Hydraulic Schematics
8.7 Hydraulic Reservoir
8.8 Engine Implement Pump
8.9 Auxiliary Pump (Platform Equipped Models Only)
8.10 Control Valves
8.11 Hydraulic Cylinders
8.12 Boom Ride Control (3706PS, 3707PS, 33.7, 37.6 & 37.7 – If Equipped)
Section 9 Electrical System
9.1 Electrical Component Terminology
9.2 Specifications
9.3 Safety Information
9.4 Keypad and Display Screen
9.5 Software Level 2 Accessibility
9.6 Operator Tools
9.7 Fuses and Relays
9.8 Electrical System Schematics
9.9 Engine Start Circuit
9.10 Window Wiper/Washer Windshield Wiper Motor
9.11 Solenoids, Sensors and Senders
9.12 Dash Switches
9.13 Platform Interlock Checks
9.14 Platform Load System Check
9.15 Load Stability Indicator (LSI) (CE & AUS)
9.16 LSI Sensor
9.17 LSI System Calibration
9.18 Hand Held Analyzer
9.19 Fault Codes